Johnson Controls TM9V User Manual

Browse online or download User Manual for Water heaters & boilers Johnson Controls TM9V. Johnson Controls TM9V User's Manual

  • Download
  • Add to my manuals
  • Print
  • Page
    / 38
  • Table of contents
  • BOOKMARKS
  • Rated. / 5. Based on customer reviews
Page view 0
438335-UIM-B-0509
EFFICIENCY
RATING
CERTIFIED
ISO 9001
Certified Quality
Management System
RESIDENTIAL GAS FURNACE MODELS
TM9V*MP
(96% AFUE Two Stage Variable Speed Multi-position)
INSTALLATION MANUAL
LIST OF SECTIONS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CONDENSATE PIPING AND FURNACE
VENTING CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
COMBUSTION AIR and VENT SYSTEM . . . . . . . . . . . . . . . . . . . .22
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . .29
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
REPLACEMENT PART CONTACT INFORMATION . . . . . . . . . . . . 36
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
LIST OF FIGURES
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Vertical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Coil Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Horizontal Right Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Left or Right application (Right Shown) . . . . . . . . . . . . . . 6
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Upflow/Downflow Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Horizontal Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Thermostat Chart - Single Stage Air Conditioners
with Two Stage Variable Speed Furnaces . . . . . . . . . . . . . . . . . . . . 12
Thermostat Chart - Single Stage Heat Pump with Two Stage
Variable Speed Furnace (Hot Heat Pump or Conventional) . . . . . . 13
Thermostat Chart - Two Stage AC with
Two Stage Variable Speed Furnace . . . . . . . . . . . . . . . . . . . . . . . . 14
Thermostat Chart - Two Stage HP with Two Stage
Variable Speed Furnace (Hot Heat Pump or Conventional) . . . . . . .15
Typical. Condensate drain, vertical installation. . . . . . . . . . . . . . . . . 16
Typical. Combustion Pipe Drain Tee. . . . . . . . . . . . . . . . . . . . . . . . .17
Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Downflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Horizontal Left Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Horizontal Right Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . .25
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . .25
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . .25
Double Horizontal Combustion Air Intake and Vent Termination . . .25
Double Vertical Combustion Air Intake and Vent Termination . . . . . 25
Direct Vent Air Intake Connection and Vent Connection . . . . . . . . . 26
Combustion Airflow Path Through The Furnace Casing . . . . . . . . .26
Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . .27
Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . .28
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Furnace Control Event Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
LIST OF TABLES
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . . . . 6
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . . . . 8
Nominal Manifold Pressure - High Fire . . . . . . . . . . . . . . . . . . . . . . 10
Nominal Manifold Pressure - Low Fire . . . . . . . . . . . . . . . . . . . . . . . 10
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Combustion Air Intake and Vent Connection Size at
Furnace (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Unconfined Space Minimum Area in Square Inch . . . . . . . . . . . . . . 27
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
These high efficiency, compact units employ induced combustion, reli-
able hot surface ignition and high heat transfer aluminized tubular heat
exchangers. The units are factory shipped for installation in upflow or
horizontal applications and may be converted for downflow applica-
tions.
These furnaces are designed for residential installation in a basement,
closet, alcove, attic, recreation room or garage and are also ideal for
commercial applications. All units are factory assembled, wired and
tested to assure safe dependable and economical installation and oper-
ation.
These units are Category IV listed and may not be common vented with
another gas appliance as allowed by the National Fuel Gas Code.
SECTION I: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury
.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury
.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury.
It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Page view 0
1 2 3 4 5 6 ... 37 38

Summary of Contents

Page 1 - INSTALLATION MANUAL

438335-UIM-B-0509EFFICIENCYRATINGCERTIFIEDISO 9001Certified QualityManagement SystemRESIDENTIAL GAS FURNACE MODELSTM9V*MP(96% AFUE Two Stage Variable

Page 2

438335-UIM-B-050910 Johnson Controls Unitary ProductsSECTION V: ELECTRICAL POWERELECTRICAL POWER CONNECTIONSField wiring to the unit must be grounded.

Page 3

438335-UIM-B-0509Johnson Controls Unitary Products 11Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE test proc

Page 4 - SECTION II: DUCTWORK

438335-UIM-B-050912 Johnson Controls Unitary ProductsFor additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” doc

Page 5 - For duct attachment

438335-UIM-B-0509Johnson Controls Unitary Products 13 FIGURE 19: Thermostat Chart - Single Stage Heat Pump with Two Stage Variable Speed Furnace (Hot

Page 6 - Mounting Plate

438335-UIM-B-050914 Johnson Controls Unitary Products FIGURE 20: Thermostat Chart - Two Stage AC with Two Stage Variable Speed FurnaceAC 24C Two Stag

Page 7 - Sediment

438335-UIM-B-0509Johnson Controls Unitary Products 15 FIGURE 21: Thermostat Chart - Two Stage HP with Two Stage Variable Speed Furnace (Hot Heat Pump

Page 8 - SECTION III: FILTERS

438335-UIM-B-050916 Johnson Controls Unitary ProductsACCESSORY CONNECTIONSThe furnace control will allow power-switching control of various accessorie

Page 9 - SECTION IV: GAS PIPING

438335-UIM-B-0509Johnson Controls Unitary Products 17CONDENSATE DRAIN TERMINATIONA condensate sump pump MUST be used if required by local codes, orif

Page 10 - SECTION V: ELECTRICAL POWER

438335-UIM-B-050918 Johnson Controls Unitary Products FIGURE 24: Upflow ConfigurationINDUCER ROTATED FORLEFT SIDE VENTINGUPFLOWAS RECEIVEDINDUCER ROT

Page 11 - SUPPLY VOLTAGE CONNECTIONS

438335-UIM-B-0509Johnson Controls Unitary Products 19 FIGURE 25: Downflow ConfigurationAIRFLOWAIRFLOWMove raingutter hoseto this position.DOWNFLOW -

Page 12

438335-UIM-B-05092 Johnson Controls Unitary ProductsSPECIFIC SAFETY RULES AND PRECAUTIONS1. Only Natural gas or Propane (LP) gas are approved for use

Page 13

438335-UIM-B-050920 Johnson Controls Unitary Products FIGURE 26: Horizontal Left ConfigurationHORIZONTAL - LEFTINDUCER ROTATEDHORIZONTAL - LEFTINDUCE

Page 14

438335-UIM-B-0509Johnson Controls Unitary Products 21 FIGURE 27: Horizontal Right ConfigurationAIRFLOWHORIZONTAL - RIGHTINDUCER ROTATEDHORIZONTAL - R

Page 15

438335-UIM-B-050922 Johnson Controls Unitary ProductsSECTION VII: COMBUSTION AIR AND VENT SYSTEMCOMBUSTION AIR AND VENT SAFETYThis Category IV, dual c

Page 16 - FURNACE VENTING CONFIGURATION

438335-UIM-B-0509Johnson Controls Unitary Products 23Example:An 80,000 BTUH furnace requires 32 feet of pipe and four 90º elbows.Using 2" pipe an

Page 17 - PROTECTION

438335-UIM-B-050924 Johnson Controls Unitary ProductsVENT CLEARANCES† A vent shall not terminate directly above a sidewalk or paved driveway that is l

Page 18

438335-UIM-B-0509Johnson Controls Unitary Products 25VENT SYSTEMThis furnace is certified to be installed with one of two possible ventconfigurations.

Page 19 - FOR LEFT SIDE VENTING

438335-UIM-B-050926 Johnson Controls Unitary ProductsCOMBUSTION AIR SUPPLYAll installations must comply with Section 5.3, Air for Combustion andVentil

Page 20 - INDUCER AS RECEIVED

438335-UIM-B-0509Johnson Controls Unitary Products 27Air Supply Openings and Ducts1. An opening may be used in lieu of a duct to provide to provide th

Page 21 - HORIZONTAL - RIGHT

438335-UIM-B-050928 Johnson Controls Unitary ProductsVentilated Combustion AirThe ventilated attic space or a crawl space from which the combustionair

Page 22 - VENT SYSTEM

438335-UIM-B-0509Johnson Controls Unitary Products 29SECTION VIII: START-UP AND ADJUSTMENTSThe initial start-up of the furnace requires the following

Page 23 - COMBUSTION AIR / VENTING

438335-UIM-B-0509Johnson Controls Unitary Products 3CODES AND STANDARDSFollow all national, local codes and standards in addition to this installa-tio

Page 24 - VENT CLEARANCES

438335-UIM-B-050930 Johnson Controls Unitary ProductsTable 15: Gas Rate (CU FT/HR) at Full InputSeconds For 1 RevolutionSize of Test DialSeconds For 1

Page 25 - VENTING MULTIPLE UNITS

438335-UIM-B-0509Johnson Controls Unitary Products 31ADJUSTMENT OF MANIFOLD GAS PRESSURE & INPUT RATEInlet and manifold gas pressure may be measur

Page 26 - Vent pipe cements

438335-UIM-B-050932 Johnson Controls Unitary ProductsADJUSTMENT OF TEMPERATURE RISEAfter about 5 minutes of operation, determine the furnace temperatu

Page 27 - Air Supply Openings and Ducts

438335-UIM-B-0509Johnson Controls Unitary Products 33LIMIT CONTROLSThere is a high temperature limit control located on the furnace vesti-bule panel n

Page 28 - 12” Min

438335-UIM-B-050934 Johnson Controls Unitary ProductsHot Surface Ignition SystemTROUBLESHOOTINGThe following visual checks should be made before troub

Page 29 - ADJUSTMENTS

438335-UIM-B-0509Johnson Controls Unitary Products 35DIAGNOSTIC FAULT CODE STORAGE AND RETRIEVALThe control in this furnace is equipped with memory th

Page 30

438335-UIM-B-050936 Johnson Controls Unitary ProductsSECTION X: REPLACEMENT PARTS LISTDESCRIPTIONMOTORMOTOR, DIRECT DRIVE BLOWERBLOWER, COMBUSTION 2-S

Page 31

438335-UIM-B-0509Johnson Controls Unitary Products 37SECTION XI: WIRING DIAGRAM FIGURE 43: Wiring Diagram

Page 32 - SECTION IX: SAFETY CONTROLS

Subject to change without notice. Published in U.S.A 438335-UIM-B-0509Copyright © 2009 by Johnson Controls, Inc. All rights reserved. Supersedes: 4383

Page 33

438335-UIM-B-05094 Johnson Controls Unitary ProductsFURNACE LOCATION AND CLEARANCESThe furnace shall be located using the following guidelines:1. Wher

Page 34 - FURNACE CONTROL DIAGNOSTICS

438335-UIM-B-0509Johnson Controls Unitary Products 5On all installations without a coil, a removable access panel is recom-mended in the outlet duct s

Page 35 - RETRIEVAL

438335-UIM-B-05096 Johnson Controls Unitary ProductsFURNACE ASSEMBLY - MC SERIES COILS ONLYMC coils are supplied ready to be installed in a horizontal

Page 36 - DESCRIPTION

438335-UIM-B-0509Johnson Controls Unitary Products 7DOWNFLOW DUCT CONNECTORSAll downflow installations must use a suitable duct connector approvedby t

Page 37 - SECTION XI: WIRING DIAGRAM

438335-UIM-B-05098 Johnson Controls Unitary ProductsSECTION III: FILTERSFILTER INSTALLATIONAll applications require the use of a field installed filte

Page 38 - Norman, OK 73069

438335-UIM-B-0509Johnson Controls Unitary Products 9HORIZONTAL APPLICATIONHorizontal FiltersAny branch duct (rectangular or round duct) attached to th

Comments to this Manuals

No comments